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Aluminum products, particularly aluminum square tubing, have become a cornerstone in a wide range of applications across various industries. Whether you are working in construction, automotive, aerospace, or even DIY projects, understanding the cost and specifications of aluminum square tubing is essential. In this article, we will focus on 1x1 aluminum square tubing—a versatile material commonly used in structural projects, as well as its pricing, strength, and general characteristics.
Before diving into the costs of 1x1 aluminum square tubing, it's important to first understand what this material is and its uses.
Aluminum square tubing is a hollow tube with a square cross-section made from aluminum alloy, most commonly 6061 aluminum. It is highly valued for its combination of light weight, high strength, excellent corrosion resistance, and ease of machinability. It is used in a variety of structural applications, from supporting frameworks to creating custom enclosures. For example, 1 inch square aluminum tubing connectors are often used to join pieces of tubing to form larger structures.
6061 aluminum square tubing is one of the most popular types of aluminum square tubing. This alloy is known for its superior strength, corrosion resistance, and weldability, making it a go-to choice for many structural applications.
If you are considering aluminum products for your next project, 6061 aluminum square tubing is a great choice, thanks to its ability to be heat treated for increased strength. The 6061-T6 temper (heat-treated) is often used for aluminum square tubing to enhance its durability and toughness. This particular tubing is often used in industries such as:
Aerospace (aircraft frames, components)
Automotive (frames, bodywork)
Marine (boats, docks)
Construction (fencing, scaffolding)
The cost of aluminum square tubing is influenced by various factors such as the alloy, size, length, and the production method. For 1x1 aluminum square tubing, the factors to consider include:
Material Quality: Tubing made from 6061 aluminum tends to be more expensive due to its higher strength and durability.
Wall Thickness: Tubes with thicker walls, such as 1x1x0.125 aluminum tube, are typically more expensive due to the increased material cost and manufacturing processes.
Length of the Tube: The longer the tube, the higher the cost, as the material and shipping costs increase. The price per foot for aluminum square tubing 10 ft is generally cheaper per foot compared to smaller lengths like 12" (1 ft) or 24" (2 ft).
Custom Cuts and Fabrication: If you need custom-cut aluminum square tubing or special modifications such as punched aluminum square tube (holes or slots for fittings), the cost will rise due to additional labor and equipment involved.
Here’s a breakdown of typical pricing for 1x1 aluminum square tubing based on various lengths and thicknesses. Keep in mind that prices may vary depending on the supplier and current market conditions:
| Length | Price | Weight per Foot |
|---|---|---|
| 12" (1 ft) | $5.33 | 0.52 lb |
| 24" (2 ft) | $10.37 | 1.04 lb |
| 36" (3 ft) | $14.17 | 1.56 lb |
| 48" (4 ft) | $17.68 | 2.08 lb |
| 72" (6 ft) | $25.02 | 3.12 lb |
| 96" (8 ft) | $31.19 | 4.16 lb |
| 240" (20 ft) | $64.91 | 10.4 lb |
| 288" (24 ft) | $77.91 | 12.48 lb |
Aluminum tubing can seem expensive, especially compared to other materials like steel, but there are valid reasons for this. One of the major factors is aluminum extraction. Extracting aluminum from its ore, bauxite, is a complex and energy-intensive process, which contributes to its higher costs. Additionally, the strength-to-weight ratio of aluminum makes it a premium material for certain applications, and its corrosion-resistant properties ensure that it lasts longer in demanding environments.
Furthermore, aluminum products inc. manufacturers must account for the cost of aluminum production, which can fluctuate based on energy prices and the global demand for aluminum.
When comparing aluminum square tubing to steel, aluminum often comes out as the more expensive option on a per-pound basis. However, aluminum is lighter than steel, which means it may be cheaper to transport and handle in certain applications. Additionally, aluminum doesn’t require extensive maintenance like steel does, as it is more resistant to rust and corrosion. For projects where weight is a crucial factor, such as aerospace or automotive components, the increased cost of aluminum is often justified by its lighter weight and superior performance.
The strength of 1x1 aluminum tubing varies depending on the alloy and temper. For instance, 6061 aluminum square tubing typically has the following mechanical properties:
Yield Tensile Strength: 40 KSI
Ultimate Tensile Strength: 45 KSI
Shear Strength: 30 KSI
Brinell Hardness (500 kg load): 95
Elongation: 12% in 2 inches
This strength makes 6061 aluminum square tubing a great choice for structural applications, as it balances high strength and lightweight properties. It is perfect for use in a variety of industries like automotive and aerospace, where both strength and weight are critical factors.
The weight of 1x1 aluminum square tubing can vary based on its thickness. For example, 1x1x0.125 aluminum tube typically weighs 0.52 pounds per foot. The weight is an important factor to consider for transport and handling, especially when purchasing large quantities of aluminum products near me.
Aluminum square tubing comes in a variety of sizes, including popular dimensions like 1 inch square aluminum tubing and 112 aluminum square tubing. Depending on your project, you might also need to consider the wall thickness, which can range from 0.125 inches to thicker options for heavy-duty applications. When selecting tubing, you should also factor in the load requirements and environmental conditions (e.g., marine environments may require aluminum square tubing with higher corrosion resistance).
Some projects may require special aluminum square tubing sizes or configurations. If you need a punched aluminum square tube (for fittings or other applications), it’s best to contact a manufacturer or supplier who offers custom aluminum products and cut-to-size services. Companies such as United Aluminum, HARBOR Aluminum, and Coast Aluminum catalog offer a wide range of options for customizing aluminum square tubing to fit your specific needs.
While we have focused on aluminum square tubing, it’s also important to note that there are various other aluminum products available for different applications. These include:
Aluminum Plate (e.g., 10mm aluminum plate, 15mm aluminum plate)
Aluminum Coil (used in manufacturing processes)
Aluminum Foil (used in packaging and insulation)
Aluminum Bars and Aluminum Sheets (used in construction and DIY projects)
These products come in different forms, including aluminum plate, aluminum coil, and aluminum bar, and are essential for a wide range of applications. Prices can vary based on size and alloy.
When considering aluminum products, particularly 1x1 aluminum square tubing, it’s important to balance quality and cost with the specific needs of your project. The price of aluminum square tubing is affected by the alloy, size, length, and any customization or fabrication required.
Whether you’re looking for a punched aluminum square tube for a specific fitting, or need large quantities of 6061 aluminum square tubing for structural support, knowing the pricing and weight details will help you make an informed decision. Be sure to consult with reputable suppliers or refer to aluminum catalogs for accurate pricing and availability.
Aluminum square tubing continues to be a reliable and cost-effective choice for many industries due to its strength, versatility, and wide range of sizes. By understanding the factors that influence the cost, you can find the best solutions for your needs while staying within budget.
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